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ashoka-group

@ashoka-group

Let's first comprehend sugar, which is made from sweet sugarcane or sugar beetroot, before we can grasp sugar plants. A general process of transformation to fit the quality of ingredients defecation is implemented. The extraction process from each of the raw materials varies significantly with various methods. The centrifuging and crystallization processes needed for the production of sugar are essentially the same for all basic materials.

We have a section and staff devoted to sugar plants as a Leading Manufacturer of Sugar Plants. For nations like India, Nepal, Sri Lanka, South Africa, and other south Asian countries, our skilled chemical research team and cutting-edge equipment respond to every step of sugar manufacturing.

WE PROVIDE

  • Complete Sugar Plants
  • Sugar Plant Machinery
  • Consulting & Engineering
  • Process equipment for sugar

Below are the plant capacities that we are offering:

  • Boiling operations with open pans: 100TCD to 500TCD facilities
  • Boiling plants under vacuum and pressure, 300TCD to 1500TCD
  • Plant for refining sugar, 10TPD to 500TPD

Sugar Plants: Turbine House, 300TCD to 1500TCD

Updates and Expansion of the Sugar Plant

Additionally, we are modernizing and increasing the capacity of already operational sugar factories.

Modernization and upgradation include:

  • Update and maintain equipment and replacement components globally.
  • Cranes that unload cane
  • Cutters for cane
  • Transfer and Handling of Bagasse
  • Storage tanks for molasses and juice
  • Tandems for milling sugarcane
  • Centrifugal sugar
  • Evaporators, juice heaters, and hoover trays
  • filtration presses
  • Equipment for Sulphitation and Carbonation
  • Sugar dryers, sugar graders, and crystallizers
  • manufacturing furnaces with specialized uses
  • generating steam engines
  • vegetation that cleanses water

MFG OF GRINDING MACHINES

Calcium, silicon, iron, and aluminum are the main basic elements needed by cement plants. These basic elements include sand, clay, and limestone. Calcium is found in limestone. It is mixed with grit and clay in much lesser amounts. The needs for silica, iron, and aluminum are met by sand and clay. These raw materials are big boulders that must be pulverized into smaller rocks. A crusher lowers large rocks to the gravel size.

The raw materials from the quarry are now being transported to the cement plant laboratory, where they are analyzed and the correct proportioning of limestone and clay is made feasible before the grinding process starts. Typically, clay makes up 20% of the material and limestone 80%.

Type of Crushers: –

1. Hammer Crushers

2. Impact crushers

3. Jaw crushers

4. Roller crushers

1. Hammer Crushers: The raw materials from the quarry are now being sent to the cement plant laboratory, where they are analyzed and the proper proportioning of the clay and limestone is made possible before the crushing process begins. Typically, clay makes up 20% of the material and limestone 80%.

2. Impact crushers: The ideal application for an impact crusher is the breaking of brittle, hard-to-medium-hard raw materials. The impactor bars in the impact crusher are imperviously attached to the rotor and revolve along with it at a circumferential speed of 30-45 m/s as the input material enters the crushing chamber. The pieces are launched against the top breaker plate, rebound into the crushing chamber, and are once more exposed to the impactor bars' action, and continue doing this until they are sufficiently diminished to move through the top gap onto the area between the two breaker plates. Until the substance is fine enough to travel through the second opening, the procedure is repeated here.

3. Compound Impact Crusher: In a compound impact crusher, the primary and secondary crushing stages are combined into a single unit. This dual-rotor crusher operates at a primary rotor speed of 35 m/s and a secondary rotor speed of about 45 m/s circumferential velocity. The bottom space created by a second, ridged comminuting anvil plate establishes the largest product particle size.  Compound crushers can handle feed masses up to 1.5 m in size and reduce them to a final product with a 95% reduction ratio (or reduction ratio of 60:1) accomplished in a single pass.

4. Roller Crushers: For the initial reduction of extremely hard and gritty admixtures for cement production, jaw crushers are used. The substance is primarily compressed by the double-toggle (or Black type) jaw crusher's crushing tooth during its reciprocating motion. This machine excels at breaking down extremely hard materials that are supplied in large masses.

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